toyota
2007-2021 Toyota Tundra Fuel Pump Replacement Instructions
By Viktor G · Certified Master Technician
Replace the fuel pump on a 2007-2021 Toyota Tundra, including full tank drop, basket disassembly, pump swap, strainer replacement, and reinstallation.
Skill Level: Advanced
As an Amazon Associate I earn from qualifying purchases. Product links below are affiliate links at no extra cost to you.
Parts Needed
Tools Needed
Tips & Tricks
- →Note that the fuel pump and the replacement procedure on the flex-fuel trucks is somewhat different and will require some additional steps.
- →Run the tank as low as possible before starting — 100L of fuel weighs over 160 lbs.
- →Wear goggles and have a rag or drain pan ready when disconnecting fuel lines, as fuel will spill out.
- →When lowering the tank, go slowly to avoid ripping the fuel pump wiring harness connector.
- →Do not rotate the pump assembly too much when removing the lock ring, as the float inside the fuel level sensor can break off.
- →When the lock ring tabs hit the plastic stoppers, lift each tab with a screwdriver to clear it before continuing to turn.
- →Replace the fuel pump strainer (Denso part #95200093) every time — do not reuse the old one.
- →Reuse the plastic sleeve on the pump outlet; omitting it will push the O-ring down and cause fuel pressure loss.
- →Always pull the old O-ring out from inside the pump housing before installing the new pump.
- →Lube the new pump O-ring with gasoline before sliding it on.
- →Blow out all dirt, dust, and debris from around the fuel pump top before opening the tank.